Custom Sweatpants Manufacturer UK

Cut-and-sew sweatpants and joggers from 50 pieces

NO FUGAZI is a sweatpants and jogger manufacturer based and managed in London, producing custom bottoms from 50 pieces at our own dedicated facility. A bottom is graded on two axes rather than one, waist and inseam, so every pair is cut to your own rise, seat, taper, leg opening, waistband build and pocket construction instead of being decorated onto a ready-made blank. Samples take 2-3 weeks, the run takes 3-8 weeks once you approve your sample, and no tech pack is required to get a quote.

Sweatpants and joggers are the same garment on this page. Jogger usually means a cuffed, tapered leg. Sweatpants is the broader term that also covers a straight or open hem. We make both, and the decisions further down are what separate them.

This is cut and sew, not print on demand. We hold no stock garments, so nothing is pulled off a shelf and decorated. Patterns are developed for your leg shape and rise, graded across your size range, then cut, stitched and finished by hand.

You do not need a tech pack to start. A sketch, a moodboard, a reference photo or a pair you already own is enough. We handle the pattern and fit development from there. If you are building a bottom to sit under a hoodie, read the section on matching below. It is the part most founders underestimate.

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Sweatpants production at a glance

Sweatpants and jogger manufacturing specification

Standing terms, not a ballpark figure. Where a number is a range, it moves with your leg shape, your waistband build and the size run you need.

Minimum order
50 piecesGive us the size run as well as the quantity, because waist and inseam grade separately on a bottom. We will confirm what applies to yours.
Production method
Cut and sewEach pair is cut to your own rise, taper and waistband build. There is no stock garment behind it and no blank being decorated.
Sample lead time
2-3 weeksRise and crotch comfort cannot be judged from a drawing, so a pair reaches you first. Nothing goes into the run until you sign it off.
Bulk lead time
3-8 weeks after sample approvalCustom-woven elastic and dye-matched sets push it towards the longer end. Transit time to you is additional.
Tech pack
Not requiredPost us a pair whose fit you like and we will measure back from it. Rise, taper and grading are drafted in house, with no tech pack required.
Fabric
Terry or fleece, with or without stretch, made per orderYou choose the GSM, the inside face, and how much elastane goes in to stop the knee bagging out. Custom dyeing and Pantone matching are available. Yarn comes from OEKO-TEX certified suppliers.
Shrinkage
Pre-shrunk, 1–3% residualEvery cloth we cut is low-shrinkage and pre-shrunk before it reaches the cutting table, so a garment that fits at sample stage still fits after it has been washed. Residual movement is 1–3%, which is inside the tolerance a graded size chart already allows for.
Leg and fit
Straight, tapered, relaxed or wideRise, leg opening, inseam, cuffed or open hem, waistband build and pocket construction are all yours to set, then graded across your size range.
Decoration
Embroidery, 3D puff, appliqué, screen print, high-density silicone, DTF, sublimation, vinyl, rhinestone, reflective, glow in the darkA leg is a tube that bends in the middle, so anything below mid-thigh has to survive being sat on and folded. Placement is set against the knee before cutting.
Branding
Jacquard waistband elastic, custom cords and tips, woven and rubber labels, eyelets, swing tagsPrivate label or white label. Jacquard elastic with your name repeated round the waistband is the most common jogger placement, alongside branded cord tips and a back-pocket tab.
Based
London, UKManaged from London; every pair is made at our own dedicated facility.
Quality control
4 stagesFabric on arrival, in-line during sewing, post-production, then a final pre-shipment review before packing. Inseam drift and a waistband that rolls are the usual catches on a bottom.
Payment
Bank transferThe terms sit on your quote in writing before anything is cut.
Shipping
WorldwideThe UK comes first, and we deliver to the USA, Canada, Australia and Europe as well.
Packaging
Recyclable frosted bags, swing tags, woven labels and custom tissuePolybags are recyclable frosted as standard. Swing tags, tissue and box print are specified with the rest of the trim, not left to the end.
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The quickest brief is a pair you already own plus the leg shape you are after.

Choosing your sweatpants fabric

Two decisions do most of the work: how heavy the fabric is, and how the inside face is finished. On a bottom, the first one matters more than it does on a top.

Fabric weight, measured in GSM

GSM is grams per square metre, the standard measure of how heavy a knitted fabric is. A hoodie hangs from the shoulders and forgives a lot. A leg hangs from the hip with a knee in the middle of it, so weight is what decides whether your pattern reads the way you drew it.

240-280 GSM

How it hangs on a leg
Light to midweight and fluid. Follows the leg and moves with it, so a taper reads as a taper rather than a tube.
Typically used for
Warmer-month drops, lounge bottoms, lighter tracksuit bottoms.

300-350 GSM

How it hangs on a leg
The standard midweight jogger. Enough body to hold a cuff without collapsing, light enough to sit comfortably behind the knee.
Typically used for
Core range staples, a first drop, everyday brand pieces.

380-420 GSM

How it hangs on a leg
Heavyweight. Hangs as a column rather than draping, so a straight or wide leg keeps the line it was drawn with.
Typically used for
Premium streetwear, wide and straight legs, garment-dyed and washed pieces.

450 GSM and up

How it hangs on a leg
Very heavy, closer to outerwear. Holds its own shape entirely, stacks hard over a trainer and takes a while to break in.
Typically used for
Statement pieces and limited runs.

The failure modes are predictable. Light cloth on a wide-leg pattern collapses and clings instead of hanging. Heavy cloth above a rib cuff blouses more than most founders expect, and it bunches behind the knee when you sit down. Heavier fabric also uses more yarn and adds weight to your shipment, so it changes your quote. If you are unsure, send us a pair whose weight you like and we will match it.

Loopback, french terry or brushed fleece

Loopback and brushed fleece start life as the same knit. Fleece is terry that has been brushed; loopback is terry left exactly as it came off the machine. On a bottom, that one finishing step decides how the garment ages, because legs rub against each other in a way that a torso never does.

French terry (loopback)

What it is
Knitted with loops on the inside face, left unbrushed.
How it wears on a bottom
Breathable, dries quickly and keeps a crisp outer face. It handles the friction at the inner thigh better than a brushed fabric, and it is the usual choice at heavier weights. Less instantly soft.

Brushed-back fleece

What it is
The same loop structure, brushed out into a soft nap.
How it wears on a bottom
Warm, soft against the skin and fuller in the hand. The familiar high street jogger feel. The nap flattens and pills first where the legs meet, which is exactly where nobody wants it.

Cotton-rich or blended

What it is
100% cotton against a cotton-polyester blend, sometimes with a little elastane.
How it wears on a bottom
Cotton takes garment dye and acid wash best. Blends resist shrinkage and hold printed colour, which matters on a garment that gets washed often. A small amount of elastane helps a tapered leg recover at the knee. Sublimation needs a polyester-rich fabric to work at all.

Still deciding? Ask for both finishes on your sample. Sampling comes before bulk on every order, so it is the right point to settle it.

Finishing

Sweatpants finishing, up close

Embroidery, hardware, print placement and the stitching around them, photographed on finished pieces rather than mocked up on a blank.

  • Gold embroidered chest logo on a black hoodie, with matching metal drawcord tips

    Embroidery

  • Close-up of a branded metal zip and the topstitching around a black garment pocket

    Hardware

  • Black long-sleeve tee with a screen-printed graphic across the chest and both sleeves

    Print

  • Black zip-through hoodie with a small embroidered chest mark

    Zip through

Threads, trims and hardware are specified per order, not picked off a stock list.

The decisions that define your sweatpants

Six choices do most of the work on a bottom. Having a view on them, even a rough one, turns a vague enquiry into an accurate quote. If you have no view at all, send us a pair whose fit you like and we will work backwards from it.

Leg shape: straight, tapered, relaxed or wide

Straight holds one width from the knee down. Tapered narrows from thigh to ankle and is the standard jogger line. Relaxed adds room through the seat and thigh with a mild taper. Wide runs full from hip to hem and needs weight behind it to hang. What actually settles the look is the leg opening measurement, because that is what decides whether the hem stacks over a trainer or falls clean past it.

Rise, and where the waistband sits

Rise is the distance from the crotch seam to the top of the waistband, and it changes the silhouette more than leg shape does. A higher rise with a deeper crotch gives the dropped, relaxed streetwear line. A shorter rise sits closer to the body and reads cleaner and more athletic. It is a pattern decision, so it is settled before sampling rather than after.

Cuffed hem or open hem

A rib cuff gathers the ankle and gives the classic jogger line, and the fabric above it blouses more the heavier the cloth. An open hem runs straight to the floor for a longer line, but it is less forgiving: with no gather to hide behind, the inseam length and leg opening have to be right at every size. Elasticated hems, drawcord hems and ankle zips are all on the table too.

Waistband, drawcords and eyelets

Elastic enclosed in a stitched casing is the simplest build. A ribbed waistband gives the tracksuit look. A faced waistband with elastic only across the back reads more tailored. Then the details: elastic width, whether it is stitched down so it cannot twist inside the casing, flat or round cord in a custom colour, metal or embroidered eyelets, and metal or moulded tips. Branded elastic is an option if you want your name on the waistband.

Pockets: side, back and zip

In-seam side pockets disappear into the side seam and are the cleanest option. Patch pockets sit on the surface. Zip pockets need reinforcement behind them so the fabric does not pull around the teeth. A back pocket can be patch, welt or zipped. The pocket bag matters as much as the opening: a heavy bag adds bulk at the hip on a lighter fabric, so it is chosen alongside the shell, not after it.

The Gusset at the Crotch

A gusset is a separate panel set into the crotch so that four seams no longer meet at a single point. That junction is the highest-stress spot on a pair of bottoms and the first place a cheap pair splits. A gusset spreads the load and opens up range of movement, which is why it is worth specifying on anything built for training. It adds a pattern piece and a sewing operation, so it is planned in before cutting.

Matching joggers to a hoodie you already have

A set that is half a shade out looks like a mistake, and it is the first thing anyone sees. Matching a bottom to an existing top is a real manufacturing problem, not a finishing detail.

Fabric is dyed in batches. Two rolls of the same cloth, dyed to the same recipe on different days, can come off the line fractionally apart in tone. Nobody notices that on a single garment. Put the joggers next to the hoodie in daylight and half a shade is the first thing anyone sees.

It gets harder when the two pieces are not the same cloth. A brushed-back hoodie and a loopback jogger take dye differently on an identical recipe, because the surface, the pile and the fibre content all change how light comes back off the fabric. A garment-dyed or washed finish adds another variable on top of that.

Making both together is the easier problem. Your colour is fixed to a Pantone reference at the start rather than described in words, so "washed black" or "off-white" means one specific thing to everyone handling the order. Fabric is custom-dyed or sourced to that reference. Both fabrics are then matched to the same reference and checked against each other before anything is cut. Fabric inspection is the first of our four quality control stages, and it happens before the cutting table rather than after it.

If the hoodie already exists, send us the actual garment rather than a photo. Screens render colour differently on every device, and a photograph of a black hoodie tells us almost nothing. With the physical piece in hand we can match to it and to a Pantone reference at the same time. Be straight with yourself about one thing though: a hoodie from an earlier run was dyed in a batch that no longer exists, so we match as closely as the fabric allows and you confirm the result on your sample before bulk begins. Lay the joggers on the hoodie in daylight, not under a lamp. That is the check we ask every client to make.

If you are building the top half too, see hoodie manufacturing. If you want the whole set quoted as one job, tracksuit manufacturing is the page for that.

Putting Artwork on a Leg

A leg is a tube, and it is a tube that bends in the middle. Where the artwork sits changes both how it reads and how the garment has to be built, which is why placement is settled before cutting rather than added at the end.

Front thigh

How it reads
The default. Sits below the hip and above the knee, visible standing and walking.
Worth knowing
Too high and the pocket opening gets in the way; too low and it folds out of sight when the wearer sits down.

Hip and pocket

How it reads
A small mark beside or above the pocket opening. Restrained, and premium at small scale.
Worth knowing
Embroidery here has to clear the pocket bag sitting behind the panel.

Down the side seam

How it reads
A taped stripe, piping or a repeated wordmark running the length of the leg.
Worth knowing
The hardest to execute well. It runs alongside a seam for the full length, so a wander of a millimetre shows the whole way down. Checked at the in-process stage.

Seat and back yoke

How it reads
Sits under the waistband at the back. Reads on a rear-view shot.
Worth knowing
Keep it clear of the waistband seam, or the elastic distorts it once the garment is worn.

Above the hem

How it reads
A mark just above the cuff or the hem, seen when the leg stacks.
Worth knowing
On a cuffed leg the artwork has to clear the gather. Sit it on the gather and it warps as the rib pulls in.

Waistband

How it reads
Branded elastic, an embroidered mark, or the cord tips.
Worth knowing
The detail a customer sees every time they put them on. Specified with the trims rather than with the print.

Two constraints run underneath all of it. The first is that a finished leg is a closed tube, so flat processes such as screen print and DTF have to be planned around the sewing order rather than applied at the end. The second is grading. A graphic measured down from the waistband and the same graphic measured up from the hem land in different places once the pattern is graded across your size range, so we fix which reference point the placement is taken from and you see the result on your sample.

The methods are the same ones we run across every garment: embroidery, screen print, DTF, sublimation on polyester-rich fabric, chenille patches, and acid wash as a finish rather than a graphic. Custom labels, woven tags and custom trims sit alongside any of them.

More ways to finish a sweatpants

Everything below is available on a sweatpants and specified at sampling, not added afterwards. What suits your artwork depends on the artwork, the cloth and where it sits.

Rhinestone and diamante

How it reads
Heat-set stones that catch the light and sit proud of the cloth. Physical rather than printed.
Best for
Wordmarks, small chest logos and back hits where the point is shine.
Worth knowing
It adds weight, and stones shed if a garment is tumble-dried. Care labelling matters more here than with any print.

Sublimation

How it reads
Dye taken into the fibre itself, so there is nothing sitting on the surface to crack or peel.
Best for
All-over prints, panel fades and anything edge-to-edge on polyester.
Worth knowing
Polyester only, and it cannot print white — the base cloth supplies every light tone, so it will not work on a dark ground.

High-density silicone print

How it reads
Thick, raised ink with a soft rubbery hand and a hard edge.
Best for
Bold logos, numbers and type that should feel deliberate under the hand.
Worth knowing
Holds a sharper edge than puff, but costs more per hit and does not suit fine detail.

Vinyl transfer

How it reads
Cut film heat-pressed onto the garment. Flat, solid and precise.
Best for
Names, numbers, one-offs and short runs where a screen would not pay for itself.
Worth knowing
It sits on top of the cloth, so across a large area it reads as a panel and breathes less than a print.

Reflective print and embroidery

How it reads
Retroreflective film or thread that stays flat in daylight and lights up under a headlight.
Best for
Outerwear, windbreakers and anything worn after dark.
Worth knowing
It reads as grey in daylight, so the design has to work as a grey mark first.

Glow in the dark

How it reads
Phosphorescent ink or thread — off-white by day, green glow once charged.
Best for
Back hits and sleeve details on pieces made for the evening.
Worth knowing
It has to be charged by light and the glow fades over minutes, not hours. It is an effect, not a feature.

Appliqué embroidery

How it reads
A cut fabric shape laid on and stitched down at the edge. Layered, with real depth.
Best for
Large chest and back logos, varsity lettering, anything that would be too dense to fill with thread.
Worth knowing
It needs simple shapes. Fine internal detail has to be embroidered on top or dropped.

3D puff embroidery

How it reads
Foam laid under the stitch so the mark stands off the surface.
Best for
Cap fronts and bold letterforms — the standard for a structured six-panel.
Worth knowing
It needs a minimum stitch width and simple outlines. Thin type collapses and small detail closes up.

DTG print

How it reads
Ink jetted straight into the cotton. Soft to the hand and photographic in detail.
Best for
Full-colour artwork, gradients and photographic prints, especially in small runs.
Worth knowing
Cotton only, and it needs a pre-treat. Colour sits brightest on a light ground and it is slower per piece than a screen.

Acid wash

How it reads
Bleach carried on pumice, so the colour breaks up in high-contrast mottling.
Best for
Hoodies, tees and sweats where the wash is the design.
Worth knowing
No two pieces come out identical. That is the look, but it means you cannot approve one piece and expect the run to match it exactly.

Vintage wash

How it reads
An even, softened fade — the garment reads as though it has already been worn in.
Best for
Pieces meant to look lived-in from the first wear.
Worth knowing
The wash takes the print down with the cloth, so artwork is set slightly heavier to survive it.

Enzyme wash

How it reads
Enzymes eat back the surface fibres, leaving a softer hand and a cleaner face.
Best for
Anything that should feel broken-in without looking faded, and knits prone to pilling.
Worth knowing
It removes a little weight, so the finished GSM lands slightly under the greige figure.

Sunfade

How it reads
A graduated fade running across the garment, as though it has been left in the sun.
Best for
Gradient effects on hoodies, tees and shells.
Worth knowing
It is directional, so panel orientation has to be fixed on the pattern before cutting or the gradient breaks at the seams.

Garment dye

How it reads
Dyed after it is made up, so the seams and stitching take the colour tonally.
Best for
Single-colour pieces with a soft, slightly uneven depth of colour.
Worth knowing
Colour varies between dye lots. Order the whole run in one lot, and expect a shade shift on a repeat.

Woven and rubber labels

How it reads
Woven damask or satin for the neck, moulded rubber or silicone for a hem tab or chest badge.
Best for
Inside neck, hem, sleeve and back-pocket branding.
Worth knowing
Rubber needs a simple shape and a minimum thickness. Very fine type in a woven label closes up below about 4mm.

Custom hardware

How it reads
Eyelets, drawcord tips, buttons, zip pullers and rivets, finished to your metal and engraved with your mark.
Best for
The details a customer touches first, where a stock trim gives a piece away.
Worth knowing
Custom hardware carries its own tooling lead time, so it is decided at sampling rather than added later.

Bottoms we cut and sewed from scratch

Photographed off an actual run rather than rendered. Cut, stitched and finished by hand, and inspected four times before boxing.

As seen on

As seen on King Promise. Che Lingo, Blanco and Grace Ajilore have also been seen in NO FUGAZI, and the brand has appeared in NME, Teen Vogue, the Crunchyroll Anime Awards and Retail Jeweller.

A matched set is a real manufacturing job: one dye reference carried across two different fabrics, one grade logic across a top and a bottom. Yours starts with your leg shape, your rise, your GSM, your waistband build and your labels. Send what you have and we will quote it.

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From sketch to delivered sweatpants

Six steps, and no tech pack needed to begin.

Real ranges rather than best cases: 2-3 weeks to get a pair in your hands, 3-8 weeks for the run once you approve it, plus transit time.

1. Send your jogger idea

Send your jogger idea

WhatsApp is quickest

A drawing, a reference image, or a pair whose fit you want carried over. We will ask where the rise sits, how far the leg tapers, whether the hem is cuffed or open, how the waistband is built and what the pockets are, then price it. If the design is not finished our team handles the technical development.

  • MOQ is 50 pieces. Tell us your size run alongside the quantity and we will confirm yours

2. Rise, taper and two-axis grading

Rise, taper and two-axis grading

Your rise, your taper, graded properly

With the quote agreed we cut a pattern: rise, seat, thigh, taper, inseam, leg opening, waistband depth and cuff. Bottoms grade on two axes rather than one, waist and length, so we confirm the inseam you want before the run instead of scaling it blindly with the waist and handing tall customers a short leg.

  • Pattern, fit development and two-axis grading included as standard

3. Cloth, elastic and placement

Cloth, elastic and placement

Sourced to your spec

Nothing comes off a shelf. Cloth is knitted or sourced to the weight and composition you chose, and where a pair has to sit beside a top, both fabrics are pinned to a single Pantone reference. Elastic width, cords, eyelets, tips, pocket bag cloth and labels are all specified now, and artwork placement is set against the knee before cutting.

  • Pantone matching and dye-lot control across a full set

4. Your sweatpants sample

Your sweatpants sample

2-3 Weeks

A pair arrives at your address before anything is committed to bulk. Sit down in them, squat in them, wash them, then check the inseam and whether the waistband has rolled. Try them on someone at the far end of your size range. Sampling is free for each design once you have committed to the bulk run; a standalone sample with no bulk commitment is charged. You get one free revision round, further rounds are chargeable, and changing your quote never is.

  • Nothing goes to bulk until you approve your sample

5. Bulk production

Bulk production

The run, 3-8 weeks from sign-off

The sample you approved becomes the measurement standard for the run. Each pair is cut, stitched and finished by hand at our own dedicated facility, with waistband, cords, tips and labels applied to spec.

  • 3-8 weeks from approval, before shipping time

6. Final checks and worldwide delivery

Final checks and worldwide delivery

Four inspections, then worldwide

The cloth is inspected on arrival, the pairs are checked in line while they are being sewn, then again after production, and a final pre-shipment review happens before packing. Your order ships worldwide, the UK first, with deliveries to the USA, Canada, Australia and Europe.

  • Four inspections before anything is boxed

Sweatpants and jogger manufacturing FAQs

The questions that come up on a bottoms run, and what we actually do about them.

What is your minimum order for custom sweatpants?

Do you print onto blank joggers?

Can you match joggers to a hoodie I already have?

What GSM should my sweatpants be?

Should I choose a cuffed hem or an open hem?

Can I brand the waistband, cords and tips?

As seen in

As seen on

  • King Promise wearing NO FUGAZIKing Promise
  • Che Lingo wearing NO FUGAZIChe Lingo
  • Blanco wearing NO FUGAZIBlanco
  • Grace Ajilore wearing NO FUGAZIGrace Ajilore

Ready to make your sweatpants?

Send a pair whose fit you want carried over, and the hoodie they have to sit beside if there is one. We will quote the leg shape, the rise and the waistband, get a physical pair to you, and cut the run only once you have signed it off.

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