Custom Tracksuit Manufacturing From 50 Pieces
This page is written for founders putting a tracksuit into production, not for anyone ordering a single printed set. A NO FUGAZI tracksuit is cut and sewn from scratch: your fit block, your fabric weight, your cuffs, your trims, your labels. Among the tracksuits we have manufactured is a custom set for King Promise.
Send whatever you have - a sketch, a moodboard, reference photos or a tracksuit you already own - and we will quote against it. Price depends entirely on spec, so there are no prices on this page. We are most competitive at higher volumes.
Tracksuit manufacturing
Custom tracksuit specification
The facts a founder needs before commissioning a tracksuit production run with NO FUGAZI.
- Minimum order
- 50 piecesSpecific designs, colours and fabrics can affect the MOQ, so send your spec and we will confirm it for your set.
- What we make
- Cut-and-sew tracksuitsHooded or crewneck tops, zip or pullover, with matching bottoms. Made to order - we hold no stock garments.
- Tech pack
- Not requiredA sketch, a moodboard, reference photos or an existing tracksuit is enough. We handle pattern development and fit development in house.
- Sample lead time
- 2-3 weeks
- Bulk lead time
- 3-8 weeks after sample approvalPlus shipping to your destination.
- Colour
- Pantone matched across the setCustom-dyed or sourced to your Pantone reference, with top and bottom checked together against it before cutting.
- Fabric
- Sourced or produced per orderSpecified to the weight and handfeel you want. Send a garment that feels right and we can work from it. Yarn is from OEKO-TEX certified suppliers.
- Decoration
- Embroidery, screen print, sublimation, DTF, chenille patches, acid wash
- Branding
- Custom labels, woven tags and trimsPlus custom fits, so the set is yours rather than a relabelled blank.
- Sampling
- Always before bulkA free sample of each design is included with every committed bulk order. One revision round is free. A standalone sample without a bulk commitment is charged.
- Quality control
- 4 stagesFabric inspection, in-process checks, post-production inspection and a final pre-shipment review.
- Based
- London, UKManaged from London and manufactured at our own dedicated overseas facility. We ship worldwide. Payment is by bank transfer, on terms agreed with your quote.
Send a sketch, a moodboard or a tracksuit you already own - all work.
The Hard Part Is Making Two Garments the Same Colour
Fabric is dyed in batches. Two rolls of the same cloth, dyed to the same recipe on different days, can come off the line fractionally apart in tone. Nobody notices that on a single hoodie. Put the top next to the bottom in daylight and half a shade is the first thing anyone sees.
It gets harder when the top and the bottom are not the same cloth. A brushed-back top and a lighter-weight bottom take dye differently even on the same recipe, because the surface, the pile and the fibre content all change how light comes back off the fabric.
How we control it. Your colour is fixed to a Pantone reference at the start rather than described in words, so "off-white" or "washed black" means one specific thing to everyone handling the order. Fabrics are custom-dyed or sourced to that reference. Both fabrics are matched to the same reference and checked together before cutting - fabric inspection is the first of our four quality control stages, and it happens before a single piece is cut.
You confirm the result yourself on the sample. Lay the top on the bottoms in daylight rather than under a lamp. That is the check we ask every client to make before approving bulk.
What You Decide Before We Cut
Fabric Weight
Weight sets the character of the whole set. Lighter cloth drapes and hangs close to the body. Heavier cloth holds its shape, stands away from the frame and reads as the more expensive garment - it is also warmer, slower to dry and costs more to ship.
If you cannot name a weight, send us a tracksuit that feels right and we will work from it.
The Fit Block
The fit block is the base shape everything is graded from: shoulder drop, body length, sleeve length, and the rise and taper of the bottoms. A boxy shoulder with a dropped seam is a different pattern, not a different size.
Pattern development and fit development are ours to handle. Tell us the silhouette, or send the garment whose fit you want replicated.
Cuffs and Waistbands
Ribbing is where a tracksuit ages fastest. Cuffs and hems that lose their recovery leave the set looking tired after a few washes, and it is the part customers notice first.
Decide the depth of the cuff and hem, how snug you want them, and whether the bottoms take a drawcord, elastic or both. Waistband construction changes the fit more than most founders expect.
Zip or Pullover
A pullover hood is a cleaner canvas for a large front print. A full zip is a different pattern entirely: a placket, zip tape, a facing, and a hood that has to finish neatly at the throat.
Quarter-zips and half-zips sit between the two. Each is a separate style with its own pattern, so say early if you want more than one in the same drop.
Pocket Construction
On the top: a kangaroo pouch, welt pockets set into a seam, or nothing at all for an uninterrupted front. On the bottoms: side seam pockets, patch pockets, or a zipped back pocket.
Pockets are structural. A pouch changes how the front panel hangs and a zipped pocket needs reinforcement behind it, so this is a construction decision, not a detail added at the end.
Taping and Piping
A contrast stripe down the leg, piping along a panel seam, taped shoulders, a bound hood opening - these are the details that make a plain tracksuit look designed.
They are also the details that expose poor sewing, because a tape that wanders by a millimetre shows along the whole leg. Every piece is cut, stitched and finished by hand, and taped seams are checked at the in-process stage.
Sizes, Colourways and the 50-Piece Minimum
A tracksuit is two garments, and the run has to cover a size curve as well. The practical questions are how many colourways you want, which sizes you want in each, and how many of each size.
Every extra colourway means another dye batch and another set of fabric to inspect. Every extra style - a zip top alongside a pullover, a straight leg alongside a taper - means another pattern and another setup. That is why the minimum is not a single fixed rule: specific designs, colours and fabrics can affect it. Send us the split you want and we will tell you what works rather than leaving you to guess.
Sizing itself is handled for you. Pattern cutting and size grading are included as standard, so the fit you approve on the sample is the fit that comes out in every size. We quote against your exact spec rather than a published rate card, and we are most competitive at higher volumes.
How a Tracksuit Order Runs
1. Send Your Spec
WhatsApp Is the Fastest Route
Message us with whatever exists: a sketch, a moodboard, reference photos or a tracksuit you already own. Tell us roughly how many pieces and how many colourways. We come back with a tailored quote, and changes to a quote are always free.
- No tech pack required. If you have one, we quote straight from it
2. Patterns and Fit Blocks
Two Garments, One Silhouette
We develop patterns for the top and the bottoms from your measurements or from a garment you send in, then grade them across your size run. Fit replication, pattern cutting and grading are included as standard.
- Top and bottoms are drafted together so the set reads as one piece
3. Fabric, Colour and Dye Lots
Where the Set Is Won or Lost
Fabric is sourced or custom-dyed for your order, to the weight and handfeel you specified and matched to your Pantone reference. Tops and bottoms are matched to the same reference and checked together before cutting. Decoration and trims are planned in here rather than bolted on later.
- Fabric inspection is the first of four quality control stages, before anything is cut
4. Sampling and Approval
2-3 Weeks
Your sample tracksuit is made in 2-3 weeks, so you can check the colour match, the fit, the ribbing and the decoration in your hands. A free sample of each design is included with every committed bulk order; a standalone sample without a bulk commitment is charged. One revision round is free, further revisions are chargeable.
- Lay the top on the bottoms in daylight - that is the check that matters
5. Bulk Production
3-8 Weeks After You Approve
Bulk runs at our own dedicated facility with your approved sample as the reference for every piece. Every garment is cut, stitched and finished by hand, with your labels, tags and trims applied to spec.
- Bulk takes 3-8 weeks after sample approval, plus shipping
6. Quality Control and Shipping
Checked Before It Leaves
Every order passes four quality control stages: fabric inspection, in-process checks, post-production inspection and a final pre-shipment review. It then ships worldwide - the UK is our priority market, and we also ship to the USA, Canada, Australia and Europe.
- Payment is by bank transfer, on terms agreed with your quote
Custom Tracksuit FAQs
As seen in
As seen on
King Promise
Grace Ajilore
Blanco
Che Lingo
SPEC YOUR TRACKSUIT
Send a sketch, a moodboard or a tracksuit you already own. We will come back with a tailored quote, make your sample first, and start bulk production only once you approve it.
Get a Tracksuit Quote on WhatsApp
